智能折彎機隨動托料系統革新工藝 自動化升級賦能精密制造
近日,隴博智能科技有限公司推出配備隨動托料系統的創新型折彎機,為金屬板材加工帶來突破性進展。該隨動托料系統通過實時跟蹤板材運動軌跡,動態調整支撐位置,解決傳統折彎過程中板材下垂變形、定位不準等問題,大幅提升加工精度和效率。系統采用高靈敏度傳感器與伺服電機聯動,實時感知板材彎曲狀態,自動調整托料板高度和角度,確保板材平穩受力,避免回彈誤差。內置AI算法可預判折彎路徑,智能避開刀具工作區域,防止碰撞風險,優化材料利用率。此系統支持與數控系統無縫對接,實現從上料、折彎到下料的無人化操作,特別適用于汽車、航空航天等對精度要求嚴苛的行業。搭載該系統的折彎機折彎角度偏差≤0.1°,材料利用率提升15%,單班次產能提高30%。業內**評價,此項技術突破傳統折彎機物理限制,為高精度、大批量生產提供新方案,有望推動金屬加工行業邁向“工業4.0”新階段。目前,該設備已在國內多家**企業試用,并計劃拓展海外市場,助力全球制造業智能化升級。Longbo Intelligent Technology Co., Ltd. has launched an innovative bending machine equipped with a dynamic support system. This system has brought a breakthrough in metal sheet processing. The dynamic support system tracks the movement trajectory of the sheet metal in real time and dynamically adjusts the support position, solving problems such as sheet metal sagging and inaccurate positioning during traditional bending processes, thereby significantly improving processing accuracy and efficiency. The system uses highly sensitive sensors and servo motors to interact with each other, real-time sensing the bending state of the sheet metal, automatically adjusting the height and angle of the support plate to ensure the sheet metal is smoothly loaded and avoid rebound errors. The built-in AI algorithm can predict the bending path and intelligently avoid the working area of the cutting tools, preventing collision risks and optimizing material utilization. This system supports seamless integration with CNC systems, enabling unmanned operation from material loading, bending to material cutting, especially suitable for industries with strict precision requirements such as automobiles and aerospace. The bending angle deviation of the bending machine equipped with this system is ≤ 0.1°, the material utilization rate is increased by 15%, and the single-shift production capacity is increased by 30%. Industry experts evaluate that this technological breakthrough overcomes the physical limitations of traditional bending machines and provides a new solution for high-precision and large-scale production, which is expected to drive the metal processing industry to a new stage of "Industry 4.0". Currently, this equipment has been tested in several leading domestic enterprises and plans to expand into overseas markets to assist in the intelligent upgrade of global manufacturing.